Standard Expanded Metal

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Galvanized Steel Standard Expanded Metal

The production of galvanized steel expanded metal typically goes through two core stages: the mesh forming process and the galvanizing process. In the initial mesh forming stage, we select high-quality steel plates as raw materials, which are first cut into appropriate sizes according to specific specifications. Subsequently, using professional equipment such as mesh punching machines and leveling machines, the steel plates are processed into a mesh structure with uniform apertures, which can be customized according to different application requirements. After forming the mesh, the mesh sheets need to undergo strict surface treatment, including rust removal, degreasing, and cleaning, to remove impurities such as surface oxide layers and oil stains, ensuring good adhesion between the steel expanded metal and the galvanized layer. 

The galvanizing process is a key step to enhance the performance of steel expanded metal, mainly divided into two methods: hot-dip galvanizing and electro-galvanizing. Hot-dip galvanizing involves immersing the cleaned steel expanded metal in molten zinc solution at a high temperature of 440-460°C, so that a uniform and dense zinc-iron alloy layer and pure zinc layer are formed on the surface of the steel expanded metal; this method ensures that the product has excellent corrosion resistance and a long service life, and can be used stably even in harsh outdoor or humid environments. Electro-galvanizing, on the other hand, uses the principle of electrolysis to deposit a relatively thin zinc layer on the surface of the steel expanded metal, which has the advantages of uniform coating, beautiful appearance, and low cost, and is suitable for scenarios with low corrosion resistance requirements. After galvanizing is completed, quality inspection of the steel expanded metal is carried out to check the thickness, uniformity, and adhesion of the galvanized layer, ensuring that the product meets relevant industry standards. 

With reliable performance, galvanized steel expanded metal has a wide range of applications in multiple fields. In the construction industry, it is often used as wall reinforcement mesh, floor heating mesh, external wall insulation mesh, and fence mesh. Wall reinforcement mesh can effectively prevent wall cracking and improve the strength of building structures; floor heating mesh helps fix floor heating pipes and improve thermal conductivity. In the industrial field, it is applied to equipment protection nets, filter nets, and conveyor belts, relying on its high strength and wear resistance to adapt to the harsh working environment of factories. In addition, it is also used in transportation, environmental protection, and daily necessities fields, such as expressway guardrails, sewage treatment filters, and window screens. Galvanized steel expanded metal, with its mature production technology, stable product performance, and diverse application scenarios, has become an indispensable core product in modern production and life, and its market demand continues to grow with the development of various industries.


Hole Patterns

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Diamond Fan-shaped Round GothicHexagonal


Product Specification

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Table 1: Specifications of Galvanized Steel Standard Expanded Metal
StyleMinimum Thickness (inches)ANominal Weight in lbs./100
Sq. Ft.B
Design Size (inches)COpening Size (inches)CStrand Size (inches)Overall Thickness (inches)Open Area
SWDLWDSWOLWOWidthThickness
¼"-#200.032850.2501.000.1570.7180.0720.0360.14642%
¼"-#180.0421130.2501.000.1460.7180.0720.0480.15142%
½"-#200.032420.5001.200.4070.9380.0720.0360.14671%
½"-#180.042690.5001.200.3820.9380.0880.0480.18065%
½"-#160.053850.5001.200.3720.9380.0870.0600.18365%
½"-#130.0831410.5001.200.3370.9380.0960.0900.21262%
¾"-#160.053540.9232.000.7831.7500.1010.0600.20878%
¾"-#130.083770.9232.000.7601.6880.0960.0900.21279%
¾"-#100.0831170.9232.000.7181.6250.1440.0920.30069%
¾"-#90.1271780.9232.000.6751.5620.1500.1340.32967%
1"-#160.053431.002.400.8722.0620.0870.0600.18383%
1½"-#180.042201.333.001.2292.6250.0680.0480.14490%
1½"-#160.053401.333.001.1842.6250.1080.0600.22184%
1½"-#130.083581.333.001.1602.5000.1050.0900.22884%
1½"-#100.083761.333.001.1322.5000.1380.0900.28879%
1½"-#90.1271191.333.001.0872.3750.1440.1340.31878%
1½"-#60.1842471.333.000.9792.3130.2030.1980.45269%
2"-#100.083651.854.001.6303.4380.1640.0900.33582%
2"-#90.127881.854.001.6033.3750.1490.1340.32784%
A The minimum thickness is absolute, not subject to minus variation.
B A variation in weight per square ft. of ±10 % is permissible, based on the weight of any sheet or bundle.
C A tolerance of ±10 % is permitted in dimensions, center to center.


Production Workflow

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Raw material 

Our raw material steel plates are supplied by recognized companies such as Baosteel and Shougang Group. When the materials arrive, our quality control team performs detailed testing on chemical composition, dimensions, and related specifications to guarantee they meet or surpass quality requirements.

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Stamping 

Our company is equipped with advanced 4000 mm ultra-wide expanded metal manufacturing machines, as well as flattening and leveling equipment. We have developed and accumulated more than 1,000 types of precision molds for expanded metal, allowing us to satisfy customer demands for larger-sized materials. We can also select or customize new mesh patterns to meet requirements related to strength, appearance, ventilation, and shading.

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Flattening 

Our workshop is equipped with comprehensive deep-processing machinery such as cutting, flattening, bending, and welding equipment. With these capabilities, we can deliver customized processing solutions for expanded metal products to meet diverse application needs.

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Leveling 

Using high-precision leveling machinery, we ensure that the mesh surface remains flat, with evenly distributed openings and superior flatness tolerance. With many years of expertise and multiple CNC leveling machines, our skilled team optimizes operational parameters to maintain high productivity and consistent product quality.

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Surface treatment 

Our company offers a comprehensive range of surface treatment solutions, such as galvanizing, powder coating, anodizing, and PVDF coating. These finishes provide excellent durability and an appealing appearance for both functional and decorative uses.

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Quality inspection 

During manufacturing, our technical staff closely monitor processes such as punching, flattening, shearing, and leveling. This ensures that product quality can be evaluated continuously while also allowing us to detect and improve any weaknesses in the production process.

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Packaging

Our packaging solutions are designed according to the chemical and physical properties of the products. Waterproof, moisture-resistant, and protective materials are used to minimize the risk of damage during shipping. We also offer customized packaging to meet individual customer specifications.




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